Continuous Belt Conveyor
A Continuous Belt Conveyor is a continuous transportation equipment ideal, has the advantages of long transmission distance, large capacity, continuous transmission, easy to realize automation and centralized control, has become the key equipment of electromechanical integration technology and equipment, Gentle handling at a high capacity with low maintenance.
The Belt Conveyors are known for their smooth as well as consistently excellent performances, and they can be availed at the market leading prices. Belt conveyors carry bulk material on a continuous belt loop supported by idler rollers.
Belt conveyors are well suited for moving materials a long distance with a low power requirement and gentle handling. Belt conveyor is a category of continuous conveying machinery.
It is continuously conveying equipment that takes the conveyor belt as the traction component and support component, uses idler support and relies on the friction force between the driving pulley and the conveyor belt to transfer the traction force.
More explanation for Belt Conveyors
It can be handing all kinds of powder, granular and bulk materials in continuous material flow from the loading point to the unloading point on a certain transportation line. It not only plays an important role in the internal transportation of industrial enterprises but also plays an important role in its external transportation.
Due to low investment, low operating costs, long-distance material handling and other reasons, on some occasions can replace railway transportation and road transportation, which has become indispensable transportation equipment in the production of industrial enterprises.
Belt conveyor is the transportation of material from one location to another that has high load carrying capacity, large length of conveying path, simple design, easy maintenance and high reliability of operation.
The parameters for the design of belt conveyor are Belt Specification/Belt speed/Belt width/Absorbed power/ Motor and Gearbox selection (Geared Motor)/Drive pulley shaft/ several kinds of Pulleys/Idlers that they are selected with the help of a standard model.
some basic information is needed for the conveyor belt calculation such as the material to be conveyed, its lump size, tonnage per hour, the distance over which it is to be carried, incline if any, temperature and other environmental conditions.
Other important components of the Belt Conveying System apart from the Pulleys and Idlers include the Drive Arrangement of reducer Gear Boxes, Drive motors and associated couplings, Scrapers to clean the belt, Chutes for controlling the discharge direction, Skirts for containing the discharge on the receiving belt, Take Up assembly for "tensioning" the belt and Technological Structures like Stringer, Short Post, Drive Frames, Pulley Frames make up the balance items to complete the Belt Conveying system.
Belt conveyors can be used to transport products in a straight line or through changes in elevation or direction. For conveying Bulk Materials like Grains, Ore, Coal, Sand, etc., over gentle slopes or gentle curvatures, a troughed belt conveyor is used.
Continuous Belt Conveyor industrial uses
Asiakar Co. designs and manufactures Continuous Belt Conveyor to meet the needs of many industries, such as Steel Smelter Project / Cement industries / Nonferrous metal industries / Aluminum Smelter Project / Chemical Industries / Oil and Refining Industries / Minerals and mining Processing / Food industries / Wheat, Cereal and other grain silo/ Warehouse and silo Aeration Cycle Systems/grain silo and Warehouse equipment / Animal Feed Plants.
The size of materials that can be conveyed is limited by the width of the belt. Belt Conveyors are also a great option to move products through elevations. Incline Belt Conveyors from low to high and Decline Belt Conveyors from high to low.
Currently, available belt conveyors are capable of handling hourly capacities in access of any practical requirement. Based on the proposed use, conveyor belts are manufactured using either PVC, Rubber or Steel Cord Rubber.
The belt consists of one or more layers of material. Most belts in general material handling consist of two layers. We specialize in the design and manufacture of custom-built equipment that can immediately improve the safety, reliability, and efficiency of your order as your special material compared to other brands.
Asiakar Co. belt conveyors are custom designed for your application. Bulk material density, characteristics, Min. and Max. capacity, overall length and width and all the other detail components, devices, and standard parts are considered when designing belt Conveyor Geared Motor Power (Kw) and Geared Motor Speed (rpm).
Every component and assembly is manufactured in our factory with advanced machines, equipment, and high technology devices by highly skilled craftsmen and they are manufactured with rigid quality standards.
For the producer, the daily maintenance and maintenance of the belt conveyor during regular inspection and maintenance is also very important. A quality belt conveyor is the foundation of everything.
For customers, it is better to spend more money and buy good quality products to ensure production and efficiency. It is important that belt conveyor maintenance is performed only by well trained and competent personnel who are provided with proper test equipment and tools.
They should receive training in the value and conduct of a comprehensive preventive and predictive maintenance program done safely.
There are three types of maintenance: Breakdown Maintenance where the equipment is run to failure and then repaired, usually, on an emergency basis/Preventive Maintenance where the equipment is serviced regularly.
And rebuilds are performed on a planned schedule before the equipment is run to failure/Predictive Maintenance where planned inspections are performed to determine the health of a machine and repairs accomplished only when the inspections indicate that the equipment is beginning to go into the failure mode and the Conveyor manufacturers are often able to offer assistance in establishing the best operating maintenance and safety programs.
Advantages Provided by Asiakar Co.
Based on years of experience and user feedback, the advantages of belt conveyor designed and produced by our company are mainly reflected in the following aspects:
simple structure/energy conservation and economy/wide range of conveying materials/long conveying distance/large delivery capacity/high production efficiency/flexible wiring arrangement/highly adaptable/large lift Angle/flexible receiving and discharging/high safety and reliability/excellent environmental performance/simple operation/easy program control/
It has the long transport distance and large handling capacity/ It can realize the continuous conveying/ It has the reliable operation, easy to realize the automation and centralization control.
Each application is unique with its own capacity requirements, location specifications and environmental needs. Asiakar Co. team of engineers considers these factors and more when designing each conveying system.
The team of the Asiakar Co. engineers in cooperation with their counterparts of the host company, estimate the exact need of the site plant and determine the required capacity after a specialized visit from the relevant site plant.
The team gathered environmental dimensional information on the existing equipment and facilities and tested the multiple material samples that are going to be conveyed while onsite. They determine accurate bulk densities and flow characteristics based on all gathered information.
By considering all the observations and measurements, the team will recommend a new design as a solution that would not only handle current requirements but also provide additional life. Our engineers are available to assist you in every way possible to determine the best feeder design.
Since the Belt Conveyor selected is based on a maximum volume control of material to be handled, surge loads, overloads and choke feeding, must be accounted for in the Belt Conveyor design.